Abstract

This study deals with the in service durability of an alloy Al-Cu-Li 2050 friction stir welded. In an aeronautical context, this material could be submitted to mechanical stresses and a corrosive environment. Thus, the aim of this study is to characterize the intergranular stress corrosion cracking (IGSCC) behavior of the 2050 FSW weld nugget. First, a link has been established between several microstructural heterogeneities induced by the welding process and local strain variations, then between these heterogeneities and the initiation and propagation of IGSCC cracks.

Highlights

  • Friction stir welding (FSW) is a solid state metal joining technique for joining aluminum alloys, even those that are typically considered to be un-weldable, such as aluminum alloys 2XXX and 7XXX

  • The characteristic average band width formed by this texture was measured to be approximately 500 μm, which corresponds to the FSW tool advance per revolution

  • This microstructure corresponds to the typical “onion rings” structure of the FSW weld nugget [11]

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Summary

Introduction

Friction stir welding (FSW) is a solid state metal joining technique for joining aluminum alloys, even those that are typically considered to be un-weldable, such as aluminum alloys 2XXX and 7XXX. Using both lightweight aluminum lithium alloy and FSW technique could decrease significantly the weight of aircraft structures. Proton et al [2] highlighted that a post-welding heat treatment improves the resistance to environmental degradation of 2050 FSW joints. We will focus on the post-welding heat-treated weld nugget of AA2050, which is the preferential IGSCC initiation zone of the friction stir-welded joint. The effects of microstructure heterogeneities on local mechanical fields and their consequences on the IGSCC behavior have been investigated

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