Abstract

In this study, the composites of ceramic waste filler polyester were produced with ceramic waste as the filler and unsaturated polyester resin as the matrix. Various weight of filler loads (particle size [180 �m) were used; 0, 28.5, 41 and 50 wt% in view to better understand the effect of filler content on the mechanical, thermal properties and water absorption of the composites. Additionally, Fourier transform infrared spectroscopy was used to characterize the samples, from the findings, it is noticed an increase in the level of porcelain powder decreased the flexural strength and Hardness and increased the density. The results of water absorption have shown the composites absorbs fewer water. Thermal degradation indicates that the composite is more resistant to temperature than unsaturated polyester matrix due to the effect of porcelain powder incorporated. Moreover, the results reveal an opportunity for using the ceramic waste as filler in unsaturated polyester resin formulation.

Highlights

  • The scientific community aims to develop new kinds of materials for space structures that can resist the severe conditions of the spatial environment [1]

  • The unimprovement in flexural strength with the addition of porcelain powder (PP) can be due to its hygroscopic properties, which cause a high viscous mixture to formed if PP is mixed with the unsaturated polyester resin in production

  • Incorporation of porcelain powder in matrix causes a noticeable reduction in flexural strength and a small reduction in hardness

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Summary

Introduction

The scientific community aims to develop new kinds of materials for space structures that can resist the severe conditions of the spatial environment [1]. Composite products are made from a matrix reinforced using a wide variety of ceramic, metal or polymer fibres [2]. Unsaturated polyester resin is the most important matrix used in composite because it maintains an excellent balance enters the range of properties such as adhesion properties, electrical insulation properties, resistance to humidity, heat resistance, as well as mechanical properties. The performance of composites varies according to various parameters such as the properties of the polymers, kind of fillers and additives, the cure process and the dosage of the constituents. The filler plays a major function in assessing the characteristics and performance of polymer composites [3]. The selection of a certain type of resin will depend on factors such as cost, desired properties and chemical/weather resistance

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