Characterization and numerical simulation of laminated glass fiber–polyester composites for a prosthetic running blade

Abstract

The objective of this work was to explore different types of deformations (buckling, bending, and relaxation) on the properties of laminated composites based on polyester as the matrix and glass fiber in two forms: woven and chopped strand mat. The specimens were produced with the same thickness but with different number of ply. Also, a thin gelcoat based on clay particles was applied on the chopped strand mat samples to get a third series. The results showed that using the same thickness, the mechanical properties, especially in terms of bending and buckling, are influenced by the layers’ number. Furthermore, a sports application, which is the main objective of this work, is presented as an applied investigation for a leg prosthesis. Three different running blades “Flex-foot Cheetah” were manufactured to be experimentally and numerically (ANSYS ACP software) characterized to simulate real conditions. The results showed a good agreement between the experimental and numerical values in terms of total displacement, which is around 50 mm, the produced blade has been tested in quasi-static and dynamic compression, and results showed that the relaxation behavior depends on the structure design and the used materials.