Abstract

As a result of global economic and environmental change, the demand for innovative, environmentally-friendly technologies is increasing. Employing solid lubricants in rolling contacts can reduce the use of environmentally harmful greases and oils. The aim of the current research was the development of a solid lubricant system with regenerative properties. The layer system consisted of a molybdenum (Mo) reservoir and a top layer of molybdenum trioxide (MoO3). After surface wear, Mo is supposed to react with atmospheric oxygen and form a new oxide. The determination of the wear volume of thin layers cannot be measured microscopically, which is why the wear behavior is initially determined on the nano level. In this work, single Mo and MoO3 coatings prepared by physical vapor deposition (PVD) are characterized by nano testing. The main objective was to determine the wear volume of the single coatings using a newly developed method considering the initial topology. For this purpose, nano-wear tests with different wear paths and normal forces were carried out and measured by in situ scanning probe microscopy (SPM). Based on the characteristic values determined, the coefficient of wear was determined for wear modeling according to Sarkar. The validation of the wear model developed was carried out by further wear tests on the respective mono layers.

Highlights

  • IntroductionSolid lubricants show high potential substitutes for the use of greases and oils, so that the application of environmentally harmful lubricants can be minimized [1]

  • A layer system was developed in which the solid lubricant is continuously reformed

  • The steel substrate was heated to a steady-state temperature of 200 ◦ C and the recipient was filled with argon at a flow rate of 50 sccm

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Summary

Introduction

Solid lubricants show high potential substitutes for the use of greases and oils, so that the application of environmentally harmful lubricants can be minimized [1]. Another advantage of solid lubricants is that they are used directly in tribological contact areas so that the entire component or system does not have to be wetted with oil or grease. This means that the resources used are applied in a targeted manner.

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