Abstract

A comprehensive controlled study of the resonant vibratory structural response of a shrouded fan blade/disk due to known excitation was performed. A full circumferential definition of the inlet velocity field was obtained at five radial locations for three axial spacings and for four unique patterns of distortion and three mass flow rates. Harmonic analyses of the velocity patterns were used to establish a gust perturbation velocity normal to the blade chord. From these spanwise perturbation velocities, a normalized force parameter was established. In-vacuum, nonrotating testing of the fan assembly allowed identification of individual blade frequencies and system modes. This testing used strain gaging and holography to identify mistuning, damping and split factors for diametral patterns of the 3, 4, 5, and 6 diametral mode families. Dynamic strain signatures from rotating rig resonant responses were obtained for inlet flows having 3, 4, 5, and 6 distorted regions to simulate inlet struts. Groups of 1/4-in. rods were used to create these regions of distorted flow. System mode responses to these distortion patterns included occurrences of standing and traveling waves. Trends of gust perturbation force parameter and measured dynamic stress with varying axial gap, mass flow, and loading were established. The data collectively quantify the strong cause and effect relationship between force parameter and measured dynamic stress.

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