Characteristics of Metal Specimens Formed by Selective Laser Melting: A State-of-the-Art Review

Abstract

The process of selective laser melting (SLM) is complex and instantaneous, which communicates with a variety of physical phenomena such as solid–liquid phase transition. The microstructure and material properties are favorable evidence to explain the SLM forming mechanism. In this paper, the forming properties of the iron-based alloy, titanium-based alloys, and aluminum-based alloys are discussed, which are relatively mature in research. The influence of processing strategy on the density and quality of metal specimens is briefly introduced. The research progress of microstructure and mechanical properties of metal specimens formed by SLM is mainly introduced. Also, the influence of processing parameters and heat treatment on the microstructure and the effect of microstructure on mechanical properties are summarized. The corrosion behavior of metal specimens formed by SLM is analyzed. Furthermore, the research development of copper-based alloys, shape memory alloys, and high-entropy alloys is presented. Finally, the problems encountered in the alloys forming process are described, and the future development direction has prospected.