Characteristics of brittle fracture under general combined modes including those under bi-axial tensile loads

Abstract

In this paper, the brittle fracture initiation characteristics under general combination of the opening mode (Mode I), sliding mode (Mode II) and tearing mode (Mode III) were investigated both theoretically and experimentally. First, the perfectly brittle fracture tests were conducted on specimens of PMMA (Polymethylmethacrylate) for all possible combinations of the fracture modes including respective pure modes. The experimental fracture strengths were compared with those predicted by the fracture criteria which are represented in terms of: (1) maximum tangential stress, [σ gq] max, extended to general combined modes, (2) maximum energy release rate at the propagation of a small kinked crack, [ G k ( γ)] max , and (3) newly derived maximum energy release rate at the initiation of a small kinked crack, [ G(γ)] max . It was found that the [ G k ( γ)] max or [ G( γ)] max criterion was very effective to predict both the direction of initial crack propagation and the fracture strength. These energy release rates are expressed in closed forms, and the interaction curves of the brittle fracture strength under arbitrary combinations of Modes I, II and III were derived. Next, for fracture accompanied by plastic deformation, tests were carried out on specimens of mild steel (SM 41) imposing bi-axial tensile loads at various low temperatures. Then, brittle fracture with plastic deformation occurs under a combination of Modes I and II. In the case of brittle fracture with small scale yielding, the [ G( γ)] max criterion predicts well the direction of initial crack propagation but estimates only lower fracture strength than the experimental one. In the cases of brittle fracture with large scale yielding and under general yielding, it was found from the fracture tests that the direction of initial crack propagation was nearly normal to the resultant vector of the crack opening displacements in the opening and sliding modes at the notch tip. To this type of fracture, the modified COD criterion predicts well the direction of initial crack propagation, but lower fracture strength. When brittle fracture occurs under the influence of plastic deformation, in such cases as the last three mentioned above, the actual fracture strength is higher than what the most reliable criterion predicts and it increases as deformation in Mode II becomes larger.