Abstract

Abstract Cross-flow turbine is widely used for small hydropower in run-of-river type stations because of its excellent partial load characteristics, easy manufacturing, and low cost. The Banki-Michell turbine is the origin, and various studies have focused on improving the turbine performance. The authors have developed a new cross-flow turbine with a cavity and a guide wall from the outer nozzle wall tip to suppress flow separation on the guide wall and make the casing smaller. However, little researches are focusing on vibration, and it is also essential to get knowledge for suppressing vibration and noise from the turbine aiming to install at higher head sites. Our previous studies showed that high-pressure fluctuation occurs near the outer nozzle tip, and the cavity suppresses the pressure fluctuations, but the suppression mechanism is not fully understood. Therefore, this study experimentally investigates the pressure fluctuation generation mechanism and the cavity’s effect on suppressing the vibration. Furthermore, it aims to suppress the vibration by modifying the nozzle tip shape. The vibration level was measured on a lab-scale turbine and CFD analysis to reveal the generation of pressure fluctuation. As a result, the predominant frequency of the vibration corresponds to the blade passing frequency and the pressure fluctuation at the nozzle tip. The cavity and nozzle tip shape show a significant influence on pressure and vibration characteristics and turbine performance.

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