Characteristic analysis and experimental study of rotary impact screw drilling tool

Abstract

With the development of petroleum exploration and drilling, the current drilling tools are facing more difficulty situations, which lead to these problems such as low drilling speed, weak rock breaking ability or short service time. Based on this background, we propose a new drilling tool is proposed in this paper. By analyzing the force of the cam roller system, the dynamic differential equations of the horizontal drill string are established. The key parameters’ influences on the axial impact force of the new tool are studied first. Based on the new outputs, the vibration characteristics of drill string system are studied. For discovering the internal mechanism, the impact part dynamic analysis of this new tool is carried out, so as the contact force between roller and cam, the impact force between upper shaft body and pad. Furthermore, for verifying the rationality and accuracy of theoretical calculation, these parameters’ results are compared and analyzed under different drilling weights. Through laboratory and field tests, the impact frequency and impact force of this new drilling tool are analyzed, the effectiveness of theoretical models are also demonstrated. This research can provide an effective technical references to solve the current drilling difficulty in new situations. HIGHLIGHTS The rotary impact screw drilling tool has the function of impact while rotating, realizing the combination of shear and impact rock breaking, so as to improve the mechanical drilling speed. The impact load on the drill bit is produced by the combined action of hydraulic and mechanical forces. The impact force is generated in the form of mechanical structure movement, and it is a continuous and stable periodic impact force, which makes the bottomhole assembly produce benign vibration. Through experiments, the effectiveness of theoretical calculation and dynamic model is proved successfully, and the drilling tool can effectively improve the drilling rate.