Characterisation of a simple ‘hanging bag’ photobioreactor for low‐cost cultivation of microalgae

Jing Cui,Saul Purton,Frank Baganz

doi:10.1002/jctb.6985

Jing Cui, Saul Purton + Show 1 more

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https://doi.org/10.1002/jctb.6985

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Abstract

AbstractBACKGROUNDMicroalgae are a diverse group of photosynthetic microorganisms of significant interest to the biotechnology industry, either as a sustainable source of natural compounds, or as light‐driven cell factories to produce recombinant metabolites and proteins. Their ability to utilise light, CO2, and basic nutrients leads to a simple and low‐cost phototrophic cultivation process. This is particularly relevant to low‐ and middle‐income countries, all of which require a cultivation system that is cheap, technically simple to operate, readily scalable, and can meet basic Good Manufacturing Practice requirements. A disposable ‘hanging bag’‐type photobioreactor operated as a bubble column fits these criteria.RESULTSIn this study, the characterisation and design modifications to improve the performance of a 15 L hanging bag is reported. The bubble behaviour using different sparger designs was investigated together with gas hold‐up, mixing time, and mass transfer coefficient of CO2. A gas flow rate of 5 L min−1 using a new sparger design and a modified height‐to‐diameter ratio of the bag led to a two‐fold improvement in algal biomass productivity when culturing the green microalga Chlorella sorokiniana. The cultivation of a luciferase‐expressing Chlamydomonas reinhardtii strain in the modified hanging bag also demonstrated an 11% increase in luciferase content.CONCLUSIONThis is the first attempt to characterise this simple hanging bag system that brings the industry‐favoured single‐use bag concept into the research field of photobioreactor technology. The hanging bag with modified sparger and dimensions improves microalgal biomass productivity and demonstrates the potential of simple and low‐cost systems for microalgal cultivation. © 2021 The Authors. Journal of Chemical Technology and Biotechnology published by John Wiley & Sons Ltd on behalf of Society of Chemical Industry (SCI).

Highlights

Microalgae represent a large, polyphyletic group of microorganisms encompassing cyanobacteria and many diverse groups of protists.[1]
Sparger choice and visualisation of bubble behaviour in hanging bag The HB has emerged as a simple microalgal cultivation system but it requires gas sparging to achieve sufficient mixing, mass transfer, and optimal growth
With a view to the simplicity and cost-effectiveness of the HB system, the fish stone and porous rod were not examined further as candidate spargers, and the focus returned to the plastic tip design

Summary

Introduction

Microalgae represent a large, polyphyletic group of microorganisms encompassing cyanobacteria and many diverse groups of protists.[1]. Recent advances in strain engineering and domestication (including genetic engineering technologies for both the nuclear and chloroplast genomes) make possible the use of microalgal species as light-driven cell factories for synthesis of high-value recombinant products, such as therapeutic proteins and bioactive compounds. Microalgae are a diverse group of photosynthetic microorganisms of significant interest to the biotechnology industry, either as a sustainable source of natural compounds, or as light-driven cell factories to produce recombinant metabolites and proteins. Their ability to utilise light, CO2, and basic nutrients leads to a simple and low-cost phototrophic cultivation process. A disposable ‘hanging bag’-type photobioreactor operated as a bubble column fits these criteria

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Results

Conclusion