Challenges of complex monitoring of the curing parameters in coupons for LRI manufacturing

Abstract

In the aerospace industry, Liquid Resin Infusion (LRI) is gaining more and more importance as an out-of-autoclave alternative manufacturing technique to traditional pre-impregnated (prepreg) fabrics. The research in this field has been focused on understanding the cure and the process parameters of these materials, aiming to optimize the manufacturing process and reduce costs. A major problem derived from these technologies is the distortions induced by LRI process, affecting to composite parts due to non-uniform distribution of residual stresses. Such distortions can lead to non-uniform parts with shape distortions, which is a critical issue when trying to assembly with other parts due to mismatches in shape, leading to the rejection of such components. In this context, ELADINE project aims to understand and quantify the key manufacturing parameters that cause shape distortions on composite coupons (such as spring-in of curved parts) using an integrated numerical-experimental approach. The manufacturing process will be accurately monitored through Fiber Optic Sensors (FOS) and Dielectric sensors (DC) to understand how the process variables affect the distortion phenomena. The monitored data will feed a simulation tool for spring-in prediction for large integral composite wing structures. This article covers the preliminary results of cure monitoring and process parameters of thermoset composites implementing monitoring strategies for manufactured coupons by LRI.