Abstract

This paper discusses the assembly challenges considering the design and manufacturability of a Wafer Level Thin Film Package in MEMS applications. The assembly processes are discussed. The loads associated with these processes are illustrated and evaluated. Numerical calculations are combined with experimental observations in order to estimate the assembly risks. Our results emphasize the need for concurrent design for assembly.

Highlights

  • With the rising interest in Micro Electrical Mechanical Systems (MEMS) due to expanding application areas and new products opportunities the need for reliable and cost-effective MEMS development is becoming more and more important

  • Our research merely focuses on MEMS resonators using a Wafer Level Thin Film

  • The processing of a whole wafer in one go means that a large number of resonators can be packaged at once

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Summary

Introduction

With the rising interest in Micro Electrical Mechanical Systems (MEMS) due to expanding application areas and new products opportunities the need for reliable and cost-effective MEMS development is becoming more and more important. MEMS and traditional IC products are the (possible) use of moving parts. These can include: cantilevers, membranes and resonators. The processing of a whole wafer in one go means that a large number of resonators can be packaged at once. This results in a very low risk of contamination since the unsealed resonator does not leave the cleanroom. After the sealed resonator structure is created, the resonator can be used in a multi chip module and serve as an oscillator Besides these advantages, one of the main drawbacks is the fragile nature of the WLTFP.

Wafer Level Thin Film Package Design
Wafer Level Thin Film Package Assembly
Wafer Thinning
Wafer Dicing
Die Attachment
Wire Bonding
Overmoulding
Discussion and Conclusions
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