CFD study of the hydrodynamics and biofilm growth effect of an anaerobic inverse fluidized bed reactor operating in the laminar regime

Abstract

The unsteady laminar flow of an inverse fluidized bed reactor was addressed in this study using computational fluid dynamics (CFD). Three-dimensional (3D) and two-dimensional (2D) simulations were carried out using the Eulerian-Eulerian approach with the Syamlal O'Brien and Gidaspow models for modeling the drag between the solid and liquid phases. Reported data of solids expansion and bed porosity were used to validate the simulations. Results show that 2D simulations can satisfactorily reproduce experimental data of fluidized bed reactors, which are essentially equal to those obtained on 3D simulations. The model of Syamlal O'Brien was found to be in better agreement with experiments than that of Gidaspow. It is shown that commonly used correlations for predicting bed porosity fail to provide a reasonable overall description of the evaluated operating conditions. The flow patterns for both phases in the bed section exhibit chaotic recirculation zones with high values of shear stress, and after this, the flow quickly becomes fully developed. The effect of biofilm thickness increase on bed porosity, under similar apparent densities of colonized particles reported for this system, is analyzed. Biofilm growth generates a decrease in the Archimedes number (i.e., decreases the buoyancy of particles) and an increase in the particle Reynolds numbers (Rep), affecting significantly the final porosity of the bed. However, this effect vanishes for Rep < 0.25. Results from this work can be used to develop scale‐up criteria and to establish safe operating conditions (e.g., maximum liquid velocity and biofilm thickness) to avoid loss of support particles.