CFD population balance modeling and dimensionless group analysis of a multiphase oscillatory baffled column (OBC) using moving overset meshes

Abstract

This paper presents a CFD model and hydrodynamic study of a moving-baffle oscillatory baffled column (moving-baffle OBC). This work marks the first instance that moving overset meshing was used to simulate agitator motion in a fluid system. Population balance results are validated with experimental data for the inverse-suspension of non-reactive aqueous acrylamide in Isopar oil. A comparison of the droplet size distributions produced via various multiphase simulation methods was performed, resulting in a better overall agreement with the experimental literature for simulations applying the volume of fluid (VOF) multiphase method. Hydrodynamic studies reveal patterns of local flow circulations and centermost axial currents in relation to agitator position. Examination of the dimensionless groups traditionally used to describe flow conditions for moving-baffle OBCs reveal a considerable discrepancy between the previously-defined oscillatory Reynolds number and oscillatory Strouhal number with numbers derived from fluid flow within the column. A numerical correction has been presented to illustrate the nonlinear effect of oscillation amplitude on fluid flow through the system and to provide a more realistic estimation of the Reynolds number and Strouhal number for the modeled moving-baffle OBC.