CFD-Based Transient Ignition Probability Modeling of Gas Leaks in Enclosures

Abstract

Risk management of loss of containment at facilities processing or storing liquid flammable fluids is crucial in order to ensure safe operations. To control the risk, an extensive set of safety functions are in general implemented in design, for example systems that minimize the occurrence for initiating events (e.g., spontaneous leak of flammable material due to fatigue) and measures that reduce explosion loads arising in case of delayed ignition of the dispersed fluid mixed with air. Effective ventilation of the released fluid that potentially generates an explosive atmosphere (gas and/or droplets generated from the liquid phase) is one of the crucial barrier elements to mitigate the explosion hazard. Hence, the gas explosion hazard in enclosed modules with poor ventilation is of particular concern as a flammable mixture may accumulate even for small release rates. This may result in both high likelihood of ignition and considerable explosion loads in case of ignition due to the big amount of chemical energy taking part in the combustion process relative to the size of the enclosure. Computational fluid dynamics (CFD) methods are increasingly being used to characterize the consequences of leaks of flammable fluid in complex geometries, both modeling of the initial gas dispersion process and the resulting explosion and fire loads following from the combustion process in case of ignition. This paper presents an advanced methodology based on the CFD tool OpenFOAM for detailed assessment of the transient gas dispersion process and the associated likelihood of ignition for leaks of flammable fluid inside enclosures. The objective is to understand how to optimize the design of safety functions that affect the fire and explosion risk picture. This custom made tool, denoted cloudIgnitionFoam, accounts for the transient gas leak behavior based on real-time gas detection, subsequent initiation of emergency shutdown (ESD) and blow down systems and computes ignition probability based on the transient history of the dispersed gas cloud. The consistent methodology based on the CFD technology available in OpenFOAM and its ability to present the results in detail leverages the risk-based decision process. Measures that can be assessed quantitatively includes number and types of gas detectors and their optimal positioning, ignition source isolation, gas detection system voting philosophy, capacity of depressurization system and structural integrity of explosion barriers.