Abstract
This study investigates about the designing and Computational Fluid Dynamics (CFD) analysis of the exhaust system of a formula student vehicle. Based on FSAE rules KTM Duke 390 engine is used and the noise level is to keep below 110 dB. The main aim of the design is to have a smooth flow exhaust gases without restriction to increase engine efficiency and to keep minimal backpressure. An absorptive type of muffler is finalized to attenuate the sound levels. Based on three different equations, exhaust runner dimensions are calculated and CFD analysis is performed to choose the optimum runner dimensions. Using ASHRAE guidelines muffler dimensions range is calculated. Using Ricardo software based on effective volumetric efficiency analysis, volume of muffler that fits in ASHRAE dimension range was finalized. Both runner and muffler are analyzed and CFD analysis was carried out which resulted in streamline velocity profile of the exhaust gas and acceptable values of pressure, velocity and velocity streamline was found. CFD analysis of the full exhaust system was carried out to understand the flow characteristics of exhaust gases.
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