Abstract

The utilization of self-healing cerium dioxide nanoparticles (CeO2), modified with organic corrosion inhibitors (dodecylamine (DDA) and n-methylthiourea (NMTU)), in epoxy coating is an efficient strategy for enhancing the protection of the epoxy coating and increasing its lifetime. Fourier transform infrared (FTIR) spectroscopy analysis was used to confirm the loading and presence of inhibitors in the nanoparticles. Thermal gravimetric analysis (TGA) measurement studies revealed the amount of 25% and 29.75% w/w for NMTU and DDA in the nanoparticles, respectively. The pH sensitive and self-release behavior of modified CeO2 nanoparticles is confirmed through UV-vis spectroscopy and Zeta potential. It was observed, through scanning electron microscopy (SEM), that a protective layer had been formed on the defect site separating the steel surface from the external environment and healed the artificially created scratch. This protective film played a vital role in the corrosion inhibition of steel by preventing the aggressiveness of Cl− in the solution. Electrochemical impedance spectroscopy (EIS) measurements exhibited the exceptional corrosion inhibition efficiency, reaching 99.8% and 95.7% for the modified coating with DDA and NMTU, respectively, after five days of immersion time.

Highlights

  • Corrosion results in significant materials loss and equipment failure and is scientific challenge worldwide

  • We evaluated the loading ability of two different organic inhibitors (dodecylamine (DDA) and n-methyl thiourea (NMTU)) that were loaded separately in the cerium dioxide (CeO2) nanoparticles

  • To the best of our knowledge, no studies were made on the effectiveness of the self-healing and the corrosion inhibition efficiency of these two inhibitors loaded into cerium oxide nanoparticles

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Summary

Introduction

Corrosion results in significant materials loss and equipment failure and is scientific challenge worldwide. Organic inhibitors, such as amines, aldehydes, alkaloids, and nitro compounds, have been analyzed and used as corrosion inhibitors in epoxy coatings [15] These organic inhibitors form a protective passive layer when released, either by the reaction between the metal and the environment, or by the interaction of the surface charges with the dipole charges on the metallic surface [16]. (1) The reservoir carrying healing agent is ruptured when the scratch is made; (2) release of corrosion inhibitor to cover the crack; (3) formation of a new layer of the deposited inhibitor, or healing of the crack due to reaction with the external environment This process automatically heals the damage and extends the life of protective coatings [19]. To the best of our knowledge, no studies were made on the effectiveness of the self-healing and the corrosion inhibition efficiency of these two inhibitors loaded into cerium oxide nanoparticles.

Experimental
Characterization of Modified Nanoparticles
Characterization of Smart Coatings
Morphological and Structural Analysis
Conclusions

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