Abstract

Current trends in the passenger car industry are focused on reduction of manufacturing costs and thus increasing competitiveness on the automotive market. This paper introduces a new approach to vehicle diagnostics, promising direct cost reduction of in-vehicle diagnostic subsystems. The new approach provides for an easy transition from currently used concept of decentralized diagnostic probes to a centralized concept, based on (in an ideal case) a single diagnostic probe. This concept is demonstrated in a case study, which is focused on vehicle ignition system diagnostics. Diagnostic signatures are measured in vehicle supply network, and classified using additional information acquired from internal vehicle communication network. Case study results are presented including the discussion of advantages and limits of the centralized diagnostics concept. DOI: http://dx.doi.org/10.5755/j01.eee.20.10.5666

Highlights

  • Safety and reliability of passenger cars and their subsystems are discussed from the early beginning of the automotive industry [1]

  • Current vehicle diagnostic concept is based on a set of decentralized diagnostic probes that are typically used to detect a particular fault

  • The principal idea of the centralized diagnostics concept comes from the fact that all the state transitions of electromechanical or electrical components are accompanying with well-defined physical phenomena

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Summary

INTRODUCTION

Safety and reliability of passenger cars and their subsystems are discussed from the early beginning of the automotive industry [1]. Current vehicle diagnostic concept is based on a set of decentralized diagnostic probes that are typically used to detect a particular fault. With raising number of modern (often safety critical) driver assistance systems the number (and the costs) of diagnostic probes increases simultaneously [3], [4]. Centralized diagnostics concept is based on measuring and evaluating of diagnostic signatures in a single point of vehicle power supply network. The particular faults are specified more precisely and more diagnostic methods are explained in detail and verified using measured data. Another example of ignition system diagnostics is described in [7]

CENTRALIZED VEHICLE DIAGNOSTICS PRINCIPLE
IMPLEMENTATION OF CENTRALIZED VEHICLE DIAGNOSTICS
IGNITION SYSTEM
Current Concept of Decentralized Diagnostics of Ignition System
New Concept of Centralized Diagnostics of Ignition System
IGNITION SYSTEM FAULTLESS STATE
Spark Time Lag Dependence on Particular Spark Plug
Spark Time Lag Value Dependence on Pressure in Cylinder
Spark Time Lag Value Dependence on Distance of Electrodes
SYMPTOMS OF FAILURES
Primary Coil Switch Failure
Large Distance between Spark Plug Electrodes
Dirty Spark Plug Electrodes
Template Matching
Template Matching with Signature Separation
Fast Edge Detector
Signature Separation by Deviation from Approximation
VIII. IMPLEMENTATION AND DISCUSSION OF RESULTS
Failures at Spark Plug Electrodes
CONCLUSIONS
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