Central Composite Design and Response Surface Methodology for Optimizing the Diameter of Electrospun Polyamide-6,6 Nanofiber Mat

Abstract

Electrospinning is a well-established technique for creating submicron polymer fibers to create distinctive functional nanostructures. Electrospinning parameters including solution concentration, tip-to-collector distance and applied voltage are adjusted to produce nonwovens with variable fiber diameter distributions. This research on the response surface methodology (RSM) is being used to model the diameter of a polyamide-6,6 (PA-6,6) nanofiber mat. The experiments were designed using central composite design (CCD) and RSM, which evaluated the interactions between the operating variables (polymer concentration, applied positive voltage, needle tip to collector distance and spinning angle) on the diameter of the PA-6,6 nanofiber. The average nanofiber diameter increased as the concentration of the PA-6,6 polymer solution increased. The model’s strong regression coefficient ([Formula: see text]) reveals that it did a desirable of predicting the diameter of PA-6,6 fibers. The experimental findings and predicted fiber diameters were in good agreement. The results demonstrate that the optimization of electrospinning process to produce the smallest nanofibers and narrowest diameter distribution ([Formula: see text]) combined effects of 10% polymer concentration, 21[Formula: see text]kV applied positive voltage, 18[Formula: see text]cm needle tip to collector distance and 60[Formula: see text] spinning angle are substantial interacting effects that have an impact on the surface response nanofibers. The results of the research and several mathematical models will offer useful guidelines for choosing parameter settings for electrospinning PA-6,6 to achieve the required fiber diameter. By saving time, effort and money more effectively, this research will expand the field of investigation for the quality of electrospun nanofibers.