Abstract

This paper introduces new, sustainable and ultra-ductile cementless composites in which cement and fibers were entirely replaced by by-products, i.e. alkali-activated materials and short selvedge fibers, respectively. Four mixtures were designed with two different alkali-activated materials using slag and fly ash, respectively, as precursors and two different reinforcing fibers, i.e. normal polyethylene (PE) fibers and PE fiber-based short selvedge fibers. To investigate the compressive strength and tensile behavior of each mixture, specimens were prepared and tests were performed. Test results showed that the cementless composites reinforced by short selvedge fibers had high tensile strength over 7.0 MPa and ultra-ductility over 8.9%. It was found that the sustainability, evaluated based on material sustainability indicators (MSI), i.e., embodied energy, carbon dioxide emission, and material cost, of composites improved significantly when cementless binders and short selvedge fibers were used simultaneously. Furthermore, the average tensile toughness values per MSI of cementless composites reinforced by short selvedge fibers were 1.3 times to 12 times higher than those of previously reported representative highly ductile composites.

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