Abstract

Manufacturing methods for cell-based therapies differ markedly from those established for noncellular pharmaceuticals and biologics. Attempts to 'shoehorn' these into existing frameworks have yielded poor outcomes. Some excellent clinical results have been realized, yet emergence of a 'blockbuster' cell-based therapy has so far proved elusive. The pressure to provide these innovative therapies, even at a smaller scale, remains. In this process, economics research paper, we utilize cell expansion research data combined with operational cost modeling in a case study to demonstrate the alternative ways in which a novel mesenchymal stem cell-based therapy could be provided at small scale. This research outlines the feasibility of cell microfactories but highlighted that there is a strong pressure to automate processes and split the quality control cost-burden over larger production batches. The study explores one potential paradigm of cell-based therapy provisioning as a potential exemplar on which to base manufacturing strategy.

Highlights

  • The expansion potential of differing donor cell types is directly linked to the cost of manufacture

  • Operator labor constitutes a large component of overall cost of goods (COG) for manufacturing

  • The pressure to automate is strong for both reducing COG and increasing replicability

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Summary

Objectives

Manufacturing methods for cell-based therapies differ markedly from those established for noncellular pharmaceuticals and biologics. The goal of this research is to evaluate the feasibility of scaling-out the manufacturing in planar format with manual or automated manipulations by examining the COG associated with the whole process. Expansion in monolayer is often in the form of ten-layer cell factories, for MSCs, yet as this research aimed to examine automated solutions that were able to take the place of a human operator for certain unit operations, automation-compatible flask-based culture was selected as a convenient trade-off

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