Abstract

To clarify the phenomenon of cavitation erosion in the sliding bearings of internal combustion engines, an apparatus was prepared and tests were conducted on cavitation in the oil between the cylindrical face of a rotating shaft and the tip of a horn attached to an ultrasonic oscillator. This apparatus produces an oil flow and a plus-minus oil pressure between a shaft and a horn tip to simulate erosion and its distribution on bearing surfaces. From patterns of cavitation erosion on the tip of a horn made of an Al-Sn alloy and the pressure distribution on the wedge oil film, it was determined that the region where cavitation bubbles occur and the region where erosion occurs owing to the collapse of the bubbles do not necessarily coincide. Cavitation erosion was found to occur in both the plus and the minus oil film pressure regions and erosion due to bubble collapse occurs in the regions where pressure increases in the direction of oil flow. The test results allow the postulation of the mechanism and the reasons for the occurrence of cavitation erosion on actual sliding bearing surfaces.

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