Abstract

Background/Objectives: The present work evaluates the phenomenon of cavitation in the impeller of a centrifugal pump and observes the behavior of said phenomenon computationally in a simulation as in a physical way in a real pumping system. Methods: The method used is the CFD simulation techniques of ANSYS that allowed designing and analyzing the impeller of the centrifugal pump with convergence criteria of 1000 iterations, an rms value off low lines of 1e-4, a physical scale time of 0.00276 and a conservation value of 1%. In order to analyze the phenomenon of cavitation in the eye of the pumping system impeller, the ball valve V1 was closed an angle of 45°, located in the suction pipe to create an empty pression exceeding the vapor pressure of the pumped fluid. Experimentally recording the pressure reduction at discharge from 42.75 KPa to 19.31 KPa. Findings: The results obtained with the help of the CFD module allowed us to observe the fluid pressure distribution on the pump impeller blades with a value of 2064 Pascals (Saturation Pressure at 18 ° C), indicating the behavior of the fluid, when it passing from a liquid state to a steam state, causing the formation of vapor bubbles whose implosion causes the surface of the impeller to wear out and it is evidenced computationally the areas affected by the presence of the cavitation phenomenon. These surfaces wear out in an area close to the impeller’s eye, and then we observe aware of the material produced by lack of maintenance known as average erosion and finally total impeller damage caused by vapor bubbles. Applications/Improvements: It is suggested for this work to perform an analysis of the other elements that suffer damage due to the erosion of the material of the pump impeller, among them the casing and other elements. Keywords: Cavitation Analysis, Cavitation Phenomenon, Centrifugal Pump, CFD Techniques, Impeller

Highlights

  • The centrifugal pump is a machine that converts mechanical energy into pressure energy by means of the centrifugal force acting on the fluid[1]

  • The study by[4] showed that the decrease in the efficiency of the centrifugal pump was due to the analysis of non-uniformities in different parts of the pump[5] have carried out a performance study based on the variation in the angle of the outlet vanes, where the discharge height increased by more than 7% with an increase in the angle of the outlet vanes from 20° to 45° 6 have carried out the cavitation modeling of a centrifugal pump, since the vapor pressure is directly related to the temperature of the fluid, which allows us to observe the areas affected by cavitation and the improvements that can be made in the design of the system to prevent or reduce the phenomenon

  • The cavitation phenomenon is analyzed by Computational Fluid Dynamics (CFD), which is a dynamic process of bubble formation within the liquid, its growth and subsequent collapse as the liquid flows through the pump[9]

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Summary

Introduction

The centrifugal pump is a machine that converts mechanical energy into pressure energy by means of the centrifugal force acting on the fluid[1]. Compared to other types of pumps, these pumps have a high efficiency and performance and are For this reason, the design of the impeller must consider a detailed understanding of operation in both nominal and partial conditions[2]. Cavitation Analysis with CFD Techniques of the Impeller of a Centrifugal Pump dimensional and turbulent by nature. For this reason, the selection of a Computational Fluid Dynamics (CFD) study allows us to visualize the state of the flow inside the pump, in addition to experiencing phenomena that affect the centrifugal pump such as cavitation. The study by[4] showed that the decrease in the efficiency of the centrifugal pump was due to the analysis of non-uniformities in different parts of the pump[5] have carried out a performance study based on the variation in the angle of the outlet vanes, where the discharge height increased by more than 7% with an increase in the angle of the outlet vanes from 20° to 45° 6 have carried out the cavitation modeling of a centrifugal pump, since the vapor pressure is directly related to the temperature of the fluid, which allows us to observe the areas affected by cavitation and the improvements that can be made in the design of the system to prevent or reduce the phenomenon

Materials andMethods
General Characteristics of a Pump Impeller Design
Fluid Domain Configuration
Edge Condition
Convergence Criteria
CFD Analysis under Cavitation Regime
Findings
Result and Discussion
Conclusion
Full Text
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