Cathode Surface Segregating Modification for Boosting Oxygen Reduction Reactions: Coupling Theory and Experiment in Proton Conducting Solid Oxide Fuel Cells (H-SOFCs)

Abstract

The surface electrochemical catalysis reaction is complex due to the unpredictable surface morphology and severe reaction environment, especially for cathodes in proton conducting solid oxide fuel cells (H-SOFCs) where water vapor is generated and evaporated at a high operating temperature. The first-generation cathode materials (LaxSr1-xMO3-δ, M=Fe, Co, Mn) tend to have A-site cation segregation, and this segregation layer reduces the performance. Surface segregation phenomena tends to be ignored by computer simulations because surface termination is described as a highly crystallized layer, misleading the development of material computing science. Therefore, a combination of theory and surface investigation is essential for future work in this community. In this work, we use density functional theory (DFT) for designing a higher-performing cathode material, La0.35Bi0.15Sr0.5FeO3-δ (LBSF), for improvement of both bulk and surface electrochemical character in an intrinsic manner, predicting a candidate material with good performance that can be used in solid oxide proton conducting fuel cells (H-SOFCs). By combining a sensitive surface analysis technique, low energy ion scattering (LEIS), surface segregation is finely considered and determined that the particles are fully covered with a Sr segregation layer on the outer most surface. Aberration-Corrected transmission electron microscopy (ACTEM) is also applied and shows an amorphous structure at the particle edge. With the determination of this segregation layer, a reality-closed model is given, and related surface reactions are modelled based on this layer instead of a conventional cleaved, well-crystallized surface. Also, as bismuth diffuses towards the surface due to the lone pair effect, the segregation becomes an oxygen reduction reaction preferred layer instead of a blocking layer. After computational prediction and surface analysis, LBSF is successfully applied into H-SOFCs and shows excellent performance with a peak power density of 1630 mW cm−2 at 700 oC. In addition, long term stability tests were conducted to ensure stability in future commercial use, and the experimental results show that LBSF works stable under extremely high temperature operating environments. In addition, a full cell was stabilized for about 300 hours, indicating a potential commercial application in the future.