Catalytic steam reforming of methanol over highly active catalysts derived from PdZnAl-type hydrotalcite on mesoporous silica MCM-48

Abstract

A kind of composite material PdZnAl(HT)/MCM-48 was synthesized by dispersing PdZnAl-type hydrotalcite (denoted as PdZnAl(HT)) on mesoporous silica MCM-48. PdZnAl(HT) was confirmed to be formed on the MCM-48 in small particles, and the small PdZnAl(HT) particles easily collapsed during increasing the temperature. A kind of novel PdZn(Al)O/MCM-48 catalyst was obtained after calcining and reducing the PdZnAl(HT)/MCM-48 precursor. PdZn alloy species were formed on the PdZnAl(HT)/MCM-48 after reducing in H2 at 673 K. PdZn(Al)O/MCM-48-2 (with a mass ratio of PdZn(Al)O to MCM-48 = 1) had a large BET surface area (431 cm2 g−1) and small size of PdZn particles (4.1 nm) at the same time. In the steam reforming of methanol, the catalytic stability of PdZn(Al)O/MCM-48-2 was much higher than that of the Cu-based catalyst CuZn(Al)O at 503 K. The methanol conversion over PdZn(Al)O/MCM-48-2 greatly increased with increasing reaction temperature and reached 99% at 513 K. PdZn(Al)O/MCM-48-2 showed higher catalytic activity than PdZnAl(HT) and PdZn/MCM-48 (imp) at the same reaction temperature. The initial CO2 selectivity and H2 selectivity over PdZn(Al)O/MCM-48-2 at 503 K were 99.6 and 99.4%, respectively. Moreover, PdZn(Al)O/MCM-48-2 showed the highest rate of H2 production among various catalysts in the steam reforming of methanol. In a long-time operation, the methanol conversion over PdZn(Al)O/MCM-48-2 decreased from 75.8 to 68.5% after 50 h on stream at 503 K. The size of PdZn particles did not increase after 50 h on stream but the carbonaceous deposits on the catalyst surface caused the deactivation. The deactivated catalyst could be regenerated by calcining in the air at 723 K followed by reducing in the H2 at 673 K. The carbonaceous deposits were eliminated by calcining in the air and the PdZn active species were formed again by reducing in H2.