Catalytic Pyrolysis of Waste-Printed Circuit Boards Using a Cu/Fe Bimetal Synergistic Effect to Enhance Debromination

Abstract

Deep and efficient debromination is a critical step in achieving environmentally friendly recycling and ensuring the sustainability of waste-printed circuit boards (WPCBs) because of their high toxicity and carcinogenicity. To this end, this study used a copper–iron (Cu/Fe) bimetal as a debromination agent to remove bromides from WPCBs using in situ catalytic pyrolysis technology. The results show that the maximum debromination efficiency was 97.14% under the following conditions: a Cu mole ratio of 0.20 (Cu/Fe-0.20), a Cu/Fe-0.20 dosage of 0.4, a pyrolysis temperature of 600 °C, and a retention time of 10 min. The main bromine species in pyrolysis oil and gas were bromophenol, bromomethane, HBr, and Br2. The conversion of bromine species and the debromination of the Cu/Fe-0.20 bimetal were analyzed in real time using a thermogravimetry-coupled Fourier transform infrared and mass spectrometer (TG-FTIR-MS). Using the Cu/Fe bimetal synergistic effect, we determined that the debromination mechanism could be used for bromide conversion and fixing. The Cu in the Cu/Fe-0.20 transformed the organic Br (bromophenol and bromomethane) into inorganic Br (HBr and Br2) by providing empty orbitals for lone pairs of electrons. Then, the generated HBr and Br2 reacted with Fe in the Cu/Fe-0.20 and were fixed in pyrolysis residue. This study provides theoretical support and a practical method for WPCB deep debromination and recycling.