Abstract

The potential of catalyst synthesis by design is demonstrated by comparing Pd/5A to Pd/NaY. While supercage dimensions are similar for both zeolites, the diameter of the supercage windows not only determines the Pd nuclearity of entrapped Pd carbonyl clusters, but also restricts their growth under CO hydrogenation conditions. While Pd13(CO) x clusters prevail in zeolite Y as a result of migration and coalescence of primary Pd carbonyl clusters after CO exposure at room temperature, cluster growth in zeolite 5A is confined to Pd6(CO) x . Under the conditions of syngas conversion, small Pd clusters are stabilized in the supercages of 5A, in contrast to the agglomeration of Pd particles to size larger than 60 A in NaHY. The catalytic activity of Pd/5A is twice that of Pd/NaHY. The selectivities of CO hydrogenation on both catalysts are also drastically different: on Pd/5A, methanol and dimethylether are the sole products besides methane, but on Pd/NaHY, production of C2+ hydrocarbons is significant.

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