Casting Electrodes on PEEK Reinforced Sulfonated Polyphenylsulfone Membrane

Abstract

Researchers are exploring the potential of proton exchange membranes made from hydrocarbon polymers that do not contain fluorine. These polymers possess desirable properties that could make them more environmentally friendly and cost-effective compared to current perfluorinated sulfonic acids (PFSA). Hydrocarbon polymers have a unique structure that maintains high proton conductivity while reducing gas crossover, thus presenting a promising alternative to PFSA membranes [1]. Previous studies have demonstrated the potential of hydrocarbon membranes in electrolyzers using sulfonated polyphenylene sulfone (sPPS) [2]. However, sPPS has a high ion exchange capacity (2.17 – 3.57 meq/g), leading to excessive water uptake that causes the membrane to swelling and impedes upscaling, such as casting anodes directly onto the membrane. To overcome this issue, a woven, open-mesh PEEK substrate was incorporated into the membrane. The reinforced membrane exhibited a significant reduction in water uptake of up to 53% at room temperature and 43% at 60°C compared to the initial membrane. This improvement made it possible to cast the anode directly onto the membrane, resulting in a homogeneous surface (Fig. 1 left). In addition, preliminary electrolysis tests showed promising performance with low membrane resistance of 69 mΩcm² for a 74 µm thick membrane (Fig. 1 right). Literature: [1] Miyake, J.; Taki, R.; Mochizuki, T.; Shimizu, R.; Akiyama, R.; Uchida, M.; Miyatake, K. Design of flexible polyphenylene proton-conducting membrane for next-generation fuel cells. Sci. Adv. 2017, 3(10), eaao0476. DOI: 10.1126/sciadv.aao0476[2] Klose, C.; Saatkamp, T.; Münchinger, A.; Bohn, L.; Titvinidze, G.; Breitwieser, M.; Kreuer, K.; Vierrath, S. All‐Hydrocarbon MEA for PEM Water Electrolysis Combining Low Hydrogen Crossover and High Efficiency. Adv. Energy Mater. 2020, 10 (14), 1903995. DOI: 10.1002/aenm.201903995 Figure 1