Case study: Simulating and measuring the vibration and radiated sound of a large industrial chiller

Abstract

This paper presents a case study for measuring and simulating the vibration and radiated sound for a large complex industrial chiller. We describe a simulation framework based on statistical energy analysis (SEA), which is populated using a hybrid mix of analytic, numerical, and measurement techniques. This hybrid approach was motivated by preliminary measurements of vibration and sound from the operating chiller, as well as a series of vibroacoustic transfer functions measured during quiescent non-operating conditions. Some components, like the chiller condenser shell, are modally dense and well suited to statistical estimates of SEA parameters like modal density and coupling between the shell modes and internal and external acoustic spaces. Other components, like the discharge pipe between the compressor and condenser shell, have only a few well separated modes with low damping. This component is better modeled using mobilities either measured or calculated using finite element analysis. We estimate other parameters like internal and coupling loss factors using a mix of analytics and measurements where appropriate. We validate the general model by comparing simulated and measured transfer functions between the discharge pipe and condenser shell — the components that radiated the most sound. We estimate structure-borne and fluid-borne input powers from the compressor using inference techniques based on transfer function measurements at quiescent conditions and averaged surface vibrations measured at operating conditions. This inference approach allows for estimating input powers over any chiller operating condition. Simulated vibrations and radiated sound are generally within 3 dB of measurements for several operating conditions. This case study provides a useful general methodology for modeling and measuring the vibroacoustics of chillers and other complex machinery