Abstract

Despite recent extensive research and technical development to prevent and mitigate dust explosions, processes that produce and handle combustible materials in the form of powders and dusts, either as a main product or as an undesired by-product, have become a constant dust explosion threat as they become more sophisticated and complicated. This study analyzed the characteristics of 53 dust explosions that occurred in South Korea over the last 30 years, and investigated the differences of dust explosions that happened in various countries, such as Japan, the United States, the United Kingdom, and France. In addition, case studies showed the severity of dust explosions occurring in South Korea. Through the special focus on the three most recent years of dust explosions, the causes and processes of the accidents were identified. Analyses of dust explosions in South Korea show that they were mainly caused by organic matter and metal, and, unfortunately, dust explosions occurred repeatedly during grinding, mixing, and injection of powder materials into facilities. No reported accidents occurred during the production processes of wood or paper during the last three years. Taking these characteristics into account, effective ways to prevent or mitigate dust explosions at workplaces where many dust explosions occurred were suggested.

Highlights

  • Many industrial dust explosions occur in powder-processing equipment during crushing, grinding, conveying, storing, and other processes [1]

  • Since dust explosions cause human and property loss, and secondary dust explosions, this study investigated various cases of dust explosions that occurred in South Korea and several other countries

  • Metal dust accounted for 44%, and plastic and food causes accounted for 19%, which was considered to reflect industrial characteristics

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Summary

Introduction

Many industrial dust explosions occur in powder-processing equipment during crushing, grinding, conveying, storing, and other processes [1]. The types of dust that cause dust explosions are wood, paper products, grain and food, metal and metal products, power generation, coal mining, and textile manufacturing Factors such as dust properties, dust particle size, and the formation of combustion by-products vary the speed and extent of flame propagation and have a complex mechanism in that they include simultaneous momentum, energy, and mass transport in reactive multi-phase systems [5,6]. Among the classification of dusts, relative dust explosion severity is classified by the Kst index, divided into four groups from non-explosive (i.e., St 0) to highly explosive (i.e., St 3) [8] Several factors, such as dust concentration, the composition of the dust and moisture content, particle size and shape, type of dust, and turbulence in the system, affect the degree of ignition and propagation of flame in the dust cloud [9,10]. AAnnaallyyssiiss ooff dduusstt eexxpplloossiioonnss iinn SSoouutthh KKoorreeaa.. ((aa)) OOccccuurrrreennccee ooff dduusstt eexxpplloossiioonnss bbyy ttyyppee ooff iinndduussttrryy;; ((bb)) CCaauussee ooff dduusstt eexxpplloossiioonnss

Recent Dust Explosions
Case Studies
Findings
Discussion
Conclusions
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