Carbon Nanotube Based Broadband Solar Thermal Absorber Coatings

Abstract

Radiant energy conversion and storage eliminate the mass transfer process induced power output limitation, and open a new vista for energy utilization. An effective system for harvesting radiant energy from both solar and thermal radiation will be beneficial for further radiant energy utilization. On the other hand, space observatory missions require low-reflectivity surfaces/coatings for space-borne instruments, such as seeker telescopes, optical sensors, etc., to minimize stray and reflected light on targeted telescope and baffle materials and construction. The excellent optical, thermal, and mechanical properties of carbon nanotubes (CNTs) make them as ideal coating materials for absorbing the broadband spectrum across UV-Vis-IR regions.In this presentation, Faraday Technology will discuss an innovative electrophoretic deposition (EPD) manufacturing process, based on the use of pulsed electric fields, for controlled, reproducible, scalable deposition of a wide variety of carbon nanotube based coatings across a broad range of substrates, geometries and sizes (Figure 1 a). The effects of waveforms, electrolytes, substrates, etc. on the formation of robust and uniform coating will be discussed in this talk. The optical properties, and environmental survivability of carbon nanotube coatings will be demonstrated via a variety of testing or characterizations. The CNT coatings show the total hemispherical reflection of 0.5% - 1% across UV-Vis to near infrared (NIR) wavebands, which is much lower than the reflectance of the typically used Z306 black paint (Figure 1 b). These CNT coatings also withstood simulated launch conditions vibrational tests, and demonstrated no weight loss and optical degradation. Furthermore, the CNT coatings were evaluated for atomic oxygen erosion resistance in a simulated low earth orbit (LEO) environment, and showed enhanced resilience when compared to Kapton and HOPG. Faraday will also introduce their applications in low-reflective coatings and solar thermal absorbers for radiant energy harvesting and conversion.In summary, a scalable EPD manufacturing process for fabricating carbon nanotube based coatings have been developed at Faraday for the applications in the field of low-reflective coatings and broadband solar thermal absorbers.Acknowledgements: The financial support from NASA SBIR program through contracts No. 80NNSC18P2062 & 80NSSC19C0177, DARPA SBIR program through grant No. W31P4Q-22-C-0014, DOD MDA STTR program through grant No. HQ0147-19-C-7065, and DOD Air Force SBIR program through grant No. FA9550-22-P-0015 are acknowledged. Figure 1