Abstract

Homogeneous and uniform coatings of polyaniline were successfully deposited on carbon fibers by an aqueous electrodeposition technique using p-toluene sulfonic acid as the electrolyte. Electrochemical deposition of aniline was carried out by cyclic voltammetry in the potential range of −0.2 V to 1.0 V versus saturated calomel electrode (SCE). The electrochemical deposition parameters such as the number of cycles, scan rate (SR), initial monomer ([M]), and electrolyte concentration ([E]) were systematically varied. The amount of composite coatings on carbon fibers was dependent on the electrochemical deposition parameters. From a weight gain analysis, the rate of the reactions (R p ) was calculated. As the aniline concentration was increased up to 0.35 M and electrolyte concentration up to 0.5 M, the deposition rate also increased, whereas an increase in scan rate decreased the deposition rate. Kinetic analysis showed that the rate equation for the p-toluene sulfonic acid system is R p ∝SR −1.25 [M] 0.73 [E] 0.95 . IR spectra also showed an increase in the deposition of polyaniline coatings on carbon fibers with a decrease in the scan rate and an increase in both monomer and electrolyte concentration. The ratio of two oxidation states of polyaniline obtained during electrodeposition, namely emeraldine and pernigraniline, can be varied by changing the electrochemical deposition parameters.

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