Carbon felt from acrylic dust bags as flexible EMI shielding layer and resistive heater

Abstract

Carbon felt is widely used due to its lightweight and conductive nature. However, limited research has been conducted regarding the tension applied during its preparation. This study aims to explore the influence of different loading tensions during the carbonization process on the properties of acrylic-based carbon felts. Enhanced flexibility, lower shrinkage and improved mechanical and electrical properties were found for the samples obtained in the edge loading mode. Subsequently, the performance of carbon felts in electromagnetic interference (EMI) shielding and resistive heating was studied. The carbon felts achieved a notable EMI shielding effectiveness of 55 dB. The specific shielding effectiveness values are significantly higher than other reported materials due to their low density and high porosity. Moreover, the carbon felts displayed commendable electrical heating performance through high heating rates and superior heating efficiency. Lastly, the structural stability was assessed via self-designed bending experiments. Good stability of the resistance and heating behavior of the carbon felts across multiple bending cycles was observed. With low manufacturing costs, good stability and air permeability, the flexible carbon felt is expected to be widely used for barrier applications and wearable electronics.