Abstract

We propose a concept of a flexible sensor array using a novel capacitive force sensor not having a vulnerable electrode on the force applied site. It has a polymer domed structure inside which silicone oil is contained. When the force is applied, the oil is pushed into the surrounding thin channels, where the change in capacitance due to the inflowing dielectric oil is measured between two electrodes on the top and bottom surfaces of the channel. Since the channel does not have a directly applied external force to it, the electrodes do not suffer from damage problems. The change in capacitance was simulated using a simplified flow model. The first trial device of the sensing element has been fabricated. A sensitivity of 0.05 pF/gf was achieved.

Highlights

  • Tactile sensors deploying many capacitive force sensing elements on a flexible polymer substrate, e.g., polydimethylsiloxane (PDMS), have been researched to make them conform to the 3-D surface of robotic fingers, artificial limbs, etc. [1,2]

  • We propose a flexible capacitive force sensor with nonbreakable electrodes with regard to the applied force

  • The displacement of the channel height with respect to the applied force is simulated by finite element method (FEM), showing that the SU-8 structure is sufficient to sense the change in capacitance with a high S/N

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Summary

Introduction

Tactile sensors deploying many capacitive force sensing elements on a flexible polymer substrate, e.g., polydimethylsiloxane (PDMS), have been researched to make them conform to the 3-D surface of robotic fingers, artificial limbs, etc. [1,2]. [1,2] These sensors have a problem in that metallic electrodes formed on the polymer are possibly broken when it is subjected to large stress, especially when it is directly contacted with an object. One of the causes of breakage is that the adhesion of metal to polymer is essentially not very strong. Another cause is that mechanical properties such as Young’s. If the stress generated by an applied force is larger than the adhesion strength, the electrodes would break. Employing a feedback control system to regulate the gap length at the same value is one possible solution [3], it is complicated and expensive

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