Abstract

Advancements in microfabrication technologies and novel materials have led to new innovations in miniaturized gas sensors that can identify miniscule changes in a complex environment. Micromachined resonators with the capability to offer high sensitivity and selectivity in array integration make mass loading a potential mechanism for electronic nose applications. This paper investigates the mass sensing characteristics of progressive capacitive based micromachined resonators as potential candidates for volatile organic compound detection where also there is a need for miniaturized array configuration. In this paper, a detailed investigative review of the major three geometric designs of capacitive based micromachined resonators, namely, the microcantilever, the microbridge and the clamped membrane sensors is performed. Although many reviews are present in literature regarding mass sensors, however there is a gap in the literature regarding the common capacitive based micromachined mass sensors. This research gives a review on the foundation for capacitive based micromachined mass sensors while highlighting the potential capabilities of each geometric design to be developed further. Moreover, this paper also introduces the advancements based on the geometric designs of the capacitive based micromachined mass sensors. An in-depth analysis is done for each geometric design, to identify the critical design parameters, which affect the sensors’ performances. Furthermore, the theoretically achievable mass sensitivity for each capacitive based micromachined mass sensor is modeled and analyzed using finite element analysis with mass variation in the picogram range. Finally, a critical analysis is done on the sensor sensitivities and further discussed in detail wherein each design is compared to each other and its current advances. Additionally, an insight to the advantages and disadvantages associated with each simulated geometry and its different advances are given. The results of the investigative review and analysis indicate that the sensitivities of the capacitive based micromachined sensors are dependent not only on the material composition of the devices but also on the varying degrees of clamping between the sensor geometries. In essence, the paper provides future research the groundwork to choose proper candidate geometry for a capacitive based micromachined mass sensor, with its several advantages over other mass sensors, based on the needed application.

Highlights

  • Advancements in microfabrication technologies and novel materials have led to new innovations in miniaturized gas sensors that can identify miniscule changes in a complex environment

  • An investigative critical review is done on the common geometries, namely the microcantilever, the microbridge, the capacitive clamped membrane sensors, and its consequent implications as capacitive based micromachined mass sensors

  • In these finite element analysis (FEA) simulations, the capacitive membrane was fully clamped, and the sensor was biased with 20 V DC, which is chosen close to the device’s pull-in voltage, which results in a deflection towards the grounded bottom electrode

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Summary

Introduction

These sensors possess an edge over others due to their reversibility, low cost due to microfabrication and higher selectivity due to employment of arrays without reducing the quality factor Such devices are a suitable niche to be reviewed due to their adaptability to different geometries, ease of measurement, and their design potential for batch fabrication for high sensitivity and low limit of detection applications in complex environments. Since the discussed geometries are foundational geometries on which many different capacitive based mass sensors have been developed, many advancements based on each sensor geometry have been introduced This is backed with an in-depth analysis and explanation of the advantages, disadvantages and the possible solutions to the cons related to each advancement coupled with comparative tabulated sensitivities related to each simulated design and its concurrent advancements. Effective groundwork is provided in this paper towards choosing an appropriate geometry for a capacitive based micromachined mass sensors as per its needed application

Finite Element Analysis Validation and Mesh Refinement Study
Microcantilever
Sensitivity Analysis
Advancements in Microcantilever
The embedded microchannel had a width and height pended as shown in
Microbridge
Advancements in the Microbridge Structure
Mechanism of Operation
Advancements in the Capacitive Clamped Membrane Structure
21. Schematic
Discussion
Findings
26 Bovine Leukemia
Conclusions
Full Text
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