Canadian advances in the copper–chlorine thermochemical cycle for clean hydrogen production: A focus on electrolysis

Abstract

Hydrogen is a clean energy carrier that can help mitigate greenhouse gas (GHG) emissions if it is used to replace fossil fuels for power production. One way to produce hydrogen on a large scale is through the use of water splitting thermochemical cycles such as the hybrid copper chlorine (Cu–Cl) cycle. Canadian Nuclear Laboratories Ltd. (CNL) chose to develop the Cu–Cl cycle because the highest temperature required by this cycle is about 530 °C, compatible with the Canadian Super Critical Water Reactor (SCWR) or some small modular reactors (SMR). The on-going effort at CNL is to demonstrate a fully integrated Cu–Cl cycle at laboratory scale with a hydrogen production rate of 50 L/h. Some recent experimental results of the electrolysis step, one of the main steps of the cycle, are discussed in this paper.The anode reaction of CuCl oxidation was investigated using a three-electrode electrochemical cell. Half-cell experiments found that CuCl oxidation did not require noble metals as catalyst. The CuCl oxidation on carbon was found to be a mass-transfer controlled process. Hence the limiting current density increased with increasing turbulence on the electrode surface. Increasing the CuCl concentration and the solution temperature also resulted in higher limiting current densities. A current density of 0.53 A/cm2 was achieved for a 1.0 M CuCl solution at 80 °C.Single cells with electrode areas up to 100 cm2 were used to establish the operating conditions for the electrolysis step. The effects of flow rate, temperature, and current density on the cell voltage were studied. A hydrogen production rate of 50 L/h was successfully achieved at 0.4 A/cm2 in a 2.0 M CuCl solution at 80 °C. The electrolysis step is fully developed for integration in a laboratory-scale demonstration of the Cu–Cl cycle.