Calorimetry and other methods in the studies of expansive cement hydrating mixtures

Abstract

In this study, the calorimeter was applied to follow the hydration of special cement mixtures exhibiting expansion or shrinkage compensation. The shrinkage-less and expansive binders were produced by mixing of Portland cement with an expansive additive produced by sintering and composed of calcium sulfoaluminate (yeelimite), calcium sulfate (anhydrite) and lime. The studies were focused on the synthesis of this aluminate—sulfate—lime additive (temperature of burning process as a parameter controlling the relative activity of components) from the materials being the by products and subsequently on the mixture proportions to ensure the hydration process resulting in non-shrinkage or expansion effect. In the experiments the proportions of expansive mixture and cementitious materials were variable. The investigations with aim to find the relationship between the volume changes and composition of initial mixtures in cement pastes and mortars (with sand) were also carried out. The phase composition and microstructure of products were characterized. The expansive additive in the environment of hydrating cement transforms into ettringite and gives an increase of volume when the plastic material transforms to the more rigid matter but before the ultimate hardening takes place. Proper, moderate setting and hardening in strongly modified mixtures is achieved when the calorimetric curve corresponding to the heat evolution on hydration is analogous to that for the basic Portland cement. The rate of heat evolution data are well compatible with the other results related to the other methods of hydration kinetics assessment (e.g. chemical shrinkage) and discussed in terms of the phase composition of hydration products.