Abstract

In the first step, a one degree of freedom power assist robotic system is developed for lifting lightweight objects. Dynamics for human–robot co-manipulation is derived that includes human cognition, for example, weight perception. A novel admittance control scheme is derived using the weight perception–based dynamics. Human subjects lift a small-sized, lightweight object with the power assist robotic system. Human–robot interaction and system characteristics are analyzed. A comprehensive scheme is developed to evaluate the human–robot interaction and performance, and a constrained optimization algorithm is developed to determine the optimum human–robot interaction and performance. The results show that the inclusion of weight perception in the control helps achieve optimum human–robot interaction and performance for a set of hard constraints. In the second step, the same optimization algorithm and control scheme are used for lifting a heavy object with a multi-degree of freedom power assist robotic system. The results show that the human–robot interaction and performance for lifting the heavy object are not as good as that for lifting the lightweight object. Then, weight perception–based intelligent controls in the forms of model predictive control and vision-based variable admittance control are applied for lifting the heavy object. The results show that the intelligent controls enhance human–robot interaction and performance, help achieve optimum human–robot interaction and performance for a set of soft constraints, and produce similar human–robot interaction and performance as obtained for lifting the lightweight object. The human–robot interaction and performance for lifting the heavy object with power assist are treated as intuitive and natural because these are calibrated with those for lifting the lightweight object. The results also show that the variable admittance control outperforms the model predictive control. We also propose a method to adjust the variable admittance control for three degrees of freedom translational manipulation of heavy objects based on human intent recognition. The results are useful for developing controls of human friendly, high performance power assist robotic systems for heavy object manipulation in industries.

Highlights

  • IntroductionHuman workers in various industries (e.g. manufacturing and assembly, civil construction, timber/forestry, mining, military and rescue operations, transport and logistics) need to manipulate heavy objects/materials

  • Human workers in various industries need to manipulate heavy objects/materials

  • In the first step in sections “Development of the 1-degree of freedom (DOF) power assist robotic system (PARS),” “Cognition-based dynamics model and control system for the PARS,” “The evaluation scheme and the recruitment of subjects,” “Experiment 1: Evaluation of the FAC for lifting lightweight object,” and “Evaluation results for the FAC for lightweight object,” we introduce a method to include weight perception in robot dynamics and derive fixed admittance control (FAC) algorithm for the PARS based on weight perception

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Summary

Introduction

Human workers in various industries (e.g. manufacturing and assembly, civil construction, timber/forestry, mining, military and rescue operations, transport and logistics) need to manipulate heavy objects/materials. Virtual mass can be used in the dynamics.[4,8,9] basis of estimating the value of the virtual mass is usually not justified, which can resist the desired HRI and manipulation performance.[16] As another alternative, a tentative model of load force can be adopted feed-forwardly with a belief that the load force may be adjusted once the human user gains substantial experiences.[3,4] estimation of load force for power-assisted manipulation is a cognitive phenomenon that largely depends on human user’s visual perception of weight of the lifted object. The results are novel that can help develop the control systems of human-friendly power assist devices to manipulate heavy objects in industries through augmenting human performance. Alternative objective measures can be used: (i) computer vision using Kinect to

II III IV V VI
Experimental procedures and data records
Evaluation of the pHRI
Evaluation of the cHRI
Evaluation of the system characteristics
Experimental procedures
Efficiency
Precision
MPC with heavy object
VAC with light object
VAC with heavy object
Conclusions and future works
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