Abstract

We report the synthesis of a bulk nanostructured alloy using laser-powder bed fusion. The equiatomic AlCoCrFeMnNi chemically complex alloy forms a nanoscale modulated structure, which is homogeneously distributed in the as-built condition. The nanostructure consists of Al & Ni-rich ordered and Cr & Fe-rich disordered BCC phases. The two phases form an interconnected phase network with coherent interface boundaries. Atom probe tomography and aberration-corrected scanning transmission electron microscopy analysis of the spatial distribution of the modulated structure suggests the occurrence of nano-scale spinodal decomposition. These results introduce a direct synthesis of bulk nanostructured alloys with promising geometric flexibility.

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