Building an Information Modeling-Based System for Automatically Generating the Assembly Sequence of Precast Concrete Components Using a Genetic Algorithm

Abstract

Facing a significant decrease in economic working processes, Off-Site Construction (OSC) methods have been frequently adopted in response to challenges such as declining productivity and labor shortages in the construction industry. Currently, in most OSC applications, the assembly phase is traditionally managed based on the personal experience and judgment of the site managers. This approach can lead to inaccuracies or omissions, particularly when dealing with a large amount of information on large, complex construction sites. Additionally, there are limitations in exploring more efficient and productive alternatives for rapidly adapting to changing on-site conditions. Given that the assembly phase significantly affects the OSC productivity, a systematic management approach is crucial for expanding OSC methods. Some initial studies used computer algorithms to determine the optimal assembly sequences. However, these studies often focused on geometrical characteristics, such as component weight or spatial occupancy, neglecting crucial factors in actual site planning, such as the work radius and component installation status. Moreover, these studies tended to prioritize the generation of initial assembly sequences rather than providing alternatives for adapting to evolving on-site conditions. In response to these limitations, this study presents a systematic framework utilizing a Building Information Modeling (BIM)–Genetic Algorithm (GA) approach to generate Precast Concrete (PC) component installation sequences. The developed system employs Genetic Algorithms to objectively explore diverse assembly plans, emphasizing the flexibility of accommodating evolving on-site conditions. Real on-site scenarios were simulated using this framework to explore multiple assembly plan alternatives and validate their applicability. Comprehensive interviews were conducted to validate the research and confirm the system’s potential contributions, especially at just-in-time-focused PC sites. Acknowledging a broader range of variables such as equipment and manpower, this study anticipates fostering more systematic on-site management within the context of a digitized construction environment. The proposed algorithm contributes to improving both productivity and sustainability of the construction industry by optimizing the management process of the off-site construction projects.