Buckling of beams with finite prebuckling deformation

Abstract

The prebuckling deformation of structures is usually very small in conventional concepts, and is always neglected in the conventional buckling theory (CBT) and numerical method (CNM). In this paper, we find a class of structures from the emerging field of stretchable electronics, of which the prebuckling deformation becomes large and essential for determining the critical buckling load. Although great progress has been made for the buckling theory in the past hundred years, it is still challenging to analyze the buckling problems with finite prebuckling deformation (FPD buckling) straightforwardly. Here, the experimental stretch of a series of serpentine interconnects was firstly conducted as a representative example to show the FPD buckling behaviors and inapplicability of the CBT and CNM. The CNM can yield a huge error of 50% on the critical buckling load for the case with thickness-to-width ratio of the cross section h/b = 0.6. Most importantly, a systematic and straightforward theory (FPD buckling theory) is developed to analyze the FPD buckling behaviors of beams with the coupling of bending, twist and stretch/compression. As a comparison, various theoretical and numerical methods are applied to three classic problems, including lateral buckling of a three-point-bending beam, lateral buckling of a pure bending beam and Euler buckling. Our FPD buckling theory for beams is able to give a good prediction, while the CBT (by Timoshenko et al.) and CNM (by commercial program packages) yield unacceptable results (with 70% error for a three-point-bending beam with h/b = 0.8, for example). Discussion on the FPD buckling of bulk structures is deferred to a following paper.