Abstract
A new formula is introduced to analytically determine the critical torsional load or angle of rotation that confers instability in a tension spring under combined tension and torsion load using the theoretical framework of Greenhill's problem applied to an elastic bar as a starting point. The formula's effectiveness is evaluated with experimental torsion tests and finite element method simulations in Abaqus. The results demonstrate the formula's accuracy in predicting instability within specific stretched operating ranges, and achieving a relative error in correlation below 10 % for most operating points. The study underscores the significance of preload and pre-stretching in enhancing the spring's resistance to buckling.
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