Abstract
An analytical model that enables the calculation of the flotation rate constant of particles as a function of particle size with, as input parameters, measurable particle, bubble, and hydrodynamic quantities has been derived. This model includes the frequency of collisions between particles and bubbles as well as their efficiencies of collision, attachment, and stability. The generalized Sutherland equation collision model and the modified Dobby–Finch attachment model developed previously for potential flow conditions were used to calculate the efficiencies of particle–bubble collision and attachment, respectively. The bubble–particle stability efficiency model includes the various forces acting between the bubble and the attached particle, and we demonstrate that it depends mainly on the relative magnitude of particle contact angle and turbulent dissipation energy. The flotation rate constants calculated with these models produced the characteristic shape of the flotation rate constant versus particle size curve, with a maximum appearing at intermediate particle size. The low flotation rate constants of fine and coarse particles result from their low efficiency of collision and low efficiencies of attachment and stability with gas bubbles, respectively. The flotation rate constants calculated with these models were compared with the experimental flotation rate constants of methylated quartz particles with diameters between 8 and 80 μm interacting with gas bubbles under turbulent conditions in a Rushton flotation cell. Agreement between theory and experiment is satisfactory.
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