Brittle-fracture potential of irradiated Zircaloy-2 pressure tubes

Abstract

Neutron irradiation can degrade the fracture toughness of Zircaloy-2 and may cause highly irradiated reactor components of this material to fail in a brittle manner. The effects of radiation embrittlement on the structural integrity of N Reactor pressure tubes are studied by performing K Ic and J Ic fracture toughness testing on samples cut from the Zircaloy-2 tubes periodically removed from the reactor. A fluence of 6 × 10 25 n/ m 2 ( E > 1 MeV) reduced the fracture toughness of the material by 40 to 50%. The fracture toughness values appear to saturate at 260°C with fluences above 3 × 10 25 n/ m 2 ( E > 1 MeV), but continue to decline with increasing fluence at temperatures below 177°C. Present and previous results obtained from irradiated pressure tubes indicate that the brittle-fracture potential of Zircaloy-2 increases with decreasing temperature and increasing fluence. Fractographic examinations of the fracture surfaces of irradiated samples reveal that circumferential hydride formation significantly influenced fracture morphology by providing sites for easy crack nucleation and leaving deep cracks. However, the deep cracks created at the hydride platelets in specimens containing less than 220 ppm hydrogen are not believed to be the major cause of degradation in postirradiation fracture toughness.