Abstract

The speed of liquid planar transmission plays a key role in engineering applications, including baby wipes, wound dressings, and liquid filtration. This article reported a novel branched nonwoven consisting of melt-blown polyethylene glycol/polypropylene micro- and nanofibers. The formation mechanism of branched structures as well as the liquid planar transmission properties of the prepared polyethylene glycol/polypropylene micro-nanofibrous nonwovens was discussed in detail. The results showed that the diameter of melt-blown fibers could be controlled by changing the percentage of polyethylene glycol (0–15 wt%) and die temperature (230°C–250°C). Furthermore, micro- and nanofibers, which had three types of size: >2 μm, 800 nm–2 μm, and <800 nm, formed a three-level branched network, which greatly improved the liquid planar transmission capacity. This work suggested that the branched micro/nanofiber nonwovens could be employed in a wide range of potential engineering applications.

Highlights

  • Liquid planar transmission exists in industrial nonwovens, such as baby wipes, wound dressings, and liquid filtration.[1,2,3,4,5] And the speed of liquid planar transmission is a crucial factor that affects the properties and value of nonwoven products

  • The branched networks of the polyethylene glycol (PEG)/PP micro-nanofiber nonwovens were produced in one step by controlling the ratio of PEG in the blend and other process parameters

  • The fiber diameter distribution could be adjusted by the PEG percentage and the die template

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Summary

Introduction

Liquid planar transmission exists in industrial nonwovens, such as baby wipes, wound dressings, and liquid filtration.[1,2,3,4,5] And the speed of liquid planar transmission is a crucial factor that affects the properties and value of nonwoven products. Wang et al.[28] prepared the melt-blown nanofiber nonwovens of blended polymer with sulfopolyester and polybutylene terephthalate. It is possible to prepare micro-nanofiber nonwovens with a wide fiber diameter distribution by melt blowing a variety of noncompatible thermoplastic polymers with great viscosity difference. It is still a great challenge to realize the branched structure in micro-nanofiber nonwovens with the usage of a conventional melt-blowing process. Polyethylene glycol/polypropylene (PEG/PP) micro-nanofiber nonwovens with wide diameter distributions were successfully fabricated by the meltblowing process for fast water planar transmission. The samples were dried at 50°C after hydrophilic finishing (finishing agent in 1 wt%) Connector temperature (°C) Air temperature (°C) Air pressure (MPa) Collector speed (m/min) Die temperature (°C) Die hole diameter (mm) Air passage (mm) Metering pump frequency (Hz) Collector-to-die distance (mm)

Results and discussion
Conclusion
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