Abstract

Highlights A method of monitoring the working conditions of a slideway seedling-picking mechanism based on variational mode decomposition (VMD), envelope entropy, and energy entropy is proposed. Based on the criterion of envelope entropy minimization, the combination of the decomposition layer number and penalty factor in VMD is optimized to yield a satisfactory decomposition effect of the analyzed vibration signal. The BP-AdaBoost algorithm is used to improve the working condition classification performance for the slideway seedling-picking mechanism. The working-condition identification effect with the proposed method are compared with those through EMD-based, LMD-based, and EEMD-based methods. Abstract . The slideway seedling-picking mechanism is a type of rotating machinery. This study proposes a novel method of identifying the working conditions of slideway seedling-picking mechanisms for early fault diagnosis by utilizing a back-propagation adaptive boosting (BP-AdaBoost) algorithm based on variational mode decomposition (VMD) optimized by the envelope entropy. The experimental results demonstrate that the proposed method can effectively verify the four working conditions (normal state, slideway failure, cam failure, and spring failure). The overall recognition accuracy reaches 90.0% under the optimal combination of the decomposition layer number K and penalty factor a in VMD determined through the envelope entropy minimization criterion. Classification comparisons with empirical mode decomposition (EMD), local mean decomposition (LMD) and ensemble empirical mode decomposition (EEMD) integrated into the BP-AdaBoost algorithm indicate that the overall recognition accuracy of the proposed method is 18.1%, 16.9%, and 15.6% higher than the accuracies of the three conventional methods, respectively. Compared with the K-means, support vector machine (SVM) algorithms, BP-AdaBoost algorithm demonstrates a more dependable capability for identifying the working conditions. This study provides a useful reference for monitoring the working conditions of slideway seedling-picking mechanisms. Keywords: BP-AdaBoost algorithm, Energy entropy, Envelope entropy, Slideway seedling-picking mechanism, Variational mode decomposition, Working conditions.

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