Abstract

The OPC UA communication architecture is currently becoming an integral part of industrial automation systems, which control complex production processes, such as electric power generation or paper production. With a recently released extension for pub/sub communication, OPC UA can now also support fast cyclic control applications, but the bottlenecks of OPC UA implementations and their scalability on resource-constrained industrial devices are not yet well understood. Former OPC UA performance evaluations mainly concerned client/server round-trip times or focused on jitter, but did not explore resource bottlenecks or create predictive performance models. We have carried out extensive performance measurements with OPC UA client/server and pub/sub communication and created a CPU utilization prediction model based on linear regression that can be used to size hardware environments. We found that the server CPU is the main bottleneck for OPC UA pub/sub communication, but allows a throughput of up to 40,000 signals per second on a Raspberry Pi Zero. We also found that the client/server session management overhead can severely impact performance, if more than 20 clients access a single server.

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