Abstract

The effects of boriding and boronitrocarburising surface treatments on the microstructure and mechanical properties of AISI 4130 steel have been investigated. Pack boriding was carried out at 1223 K for 5 h and 8 h, while the double treatment of boronitrocarburising consisted of salt bath nitrocarburising at 853 K for 6 h followed by pack boriding at the same temperature and times as the boriding treatment. Microstructure examination of the borided and boronitrocarburised layers was carried out using optical and scanning electron microscopy, and phase identification was obtained using X-ray diffraction. Vickers hardness, wear and corrosion weight loss tests were used to evaluate the mechanical properties and corrosion behaviour. The results of X-ray diffraction analysis revealed the presence of superhard phases such as FeB, Fe2B, CrB, MnB and MnB2, indicating that pack boriding surface treatment conducted at 1223 K for 8 h exhibited the highest hardness, low coefficient of friction and the greatest wear resistance. Boronitrocarburising treatment, on the other hand, caused a reduction in both the depth of iron borides zone and mechanical properties compared to the boriding surface treatment. These recommended treatments offer to industrialists a particular contribution and interest in the development of these steels, which can be applied in various fields.

Highlights

  • It is well established that nitrocarburising and boriding treatment of steels generate surfaces which causes considerable modification in the mechanical, tribological and corrosion properties [1,2]

  • Pack boriding was carried out at 1223 K for 5 h and 8 h, while the double treatment of boronitrocarburising consisted of salt bath nitrocarburising at 853 K for 6 h followed by pack boriding at the same temperature and times as the boriding treatment

  • The results of X-ray diffraction analysis revealed the presence of superhard phases such as FeB, Fe2B, CrB, MnB and MnB2, indicating that pack boriding surface treatment conducted at 1223 K for 8 h exhibited the highest hardness, low coefficient of friction and the greatest wear resistance

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Summary

Introduction

It is well established that nitrocarburising and boriding treatment of steels generate surfaces which causes considerable modification in the mechanical, tribological and corrosion properties [1,2]. Liquid nitrocarburising is a thermochemical treatment in which nitrogen and carbon are supplied simultaneously to ferrous alloy surfaces at temperatures between 823 K to 853 K, causing the formation of the compound layers ε-Fe2-3(C,N) and γ’-Fe4(C,N) followed by a diffusion zone [3,4]. This compound layer is characterized by a micro-porous structure with the presence of cracks near the surface [5]. Liquid and gas boriding techniques come along with serious toxicity problems whereas

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