Boosting the Stability and Performance of SOFCs: A New Approach to Oxygen Storage Capacity Using Lanthanum-Doped Ceria Interlayer Technology

Abstract

Being carbon neutral is one of the world's most important objectives. More than 65 percent of the countries that emit harmful greenhouse gases have committed to achieving net-zero emissions by the middle of the century.[1] There are numerous essential ways to gather energy for worldwide missions, including fuel cells, solar power, wind power, etc. The growing marketplace of fuel cells is following the trend of green-energy demand. Solid oxide fuel cells (SOFCs) are gaining popularity in the next-generation energy industry due to their high energy conversion efficiency, fuel flexibility, and low emissions.[2]The main challenges for the commercialization of SOCs that need to address are high performance, long-term durability, and effective cost. Stabilized zirconia such as Yttria-stabilized zirconia (YSZ) and Scandia-stabilized zirconia (ScSZ) is commonly used as a self-standing electrolyte support. The inability of zirconia-based electrolytes to react with Sr-rich cathode materials like LSC, LSCF, BSCF, etc. Therefore, the electrodes and the zirconia-based electrolyte must have the best-interlayered buffer structure. Optimizing interlayer microstructures to make them more effective at high-performance ESCs is of great interest. Several Rare-earth doped ceria (RDC) materials, including (Gd, Ce)O2, (Sm, Ce)O2, and (La, Ce)O2, have been used as efficient interlayers to lessen reactivity and preserve ionic conductivity in the interface. However, the difference in the thermal expansion coefficient (TEC) between the GDC and the YSZ poses a significant problem for starting and halting SOCs. In the present work, we focus on the commercial lanthanum-doped ceria (Ce0.6La0.4O1.8 - LDC) as a buffer layer between the YSZ electrolyte and the LSCF cathode because of its higher oxygen storage capacitance. The reactivity of the YSZ/GDC composite was higher than that of the YSZ/LDC composite. And the total conductivity of the LDC/YSZ composite is higher than GDC/YSZ composite even though LDC has lower conductivity than GDC. Moreover, the mismatching of TEC was reduced by replacing the GDC with the LDC bilayer.Consequently, the maximum power density for the electrolyte-supported cell SOFC with LDC interlayer was ~0.55 W.cm−2 at 1073 K. A variety of additives (Co, Mn, and Cu) was added to the LDC buffer layer to examine the sintering properties. The addition of copper not only obtained the highest microstructural density but also improve mechanical stability under cost-effective processes.