Abstract

Purpose – Describes how BMW is investing in new body‐in‐white capital equipment to make a new version of the Mini due out in 2007.Design/methodology/approach – Describes the major production line technologies that are under close scrutiny to manufacture the body shell of the next generation Mini car at BMW Group's Oxford plant in the UK. Technologies to be implemented include a further 160 KUKA robots (most of which will be used for spot welding) and a new generation of control software.Findings – BMW managers and engineers have decided to expand the present body‐in‐white facility at Oxford by a further 15,000m2. At the same time they are planning to move some of the present manufacture to the company's plant at Swindon, Wiltshire. This includes various cells to manufacture closures, including doors, tailgate and bonnet assemblies. Already the Cabriolet tailgate assembly has been moved to Swindon. At the same time, engineers plan to introduce a new control standard, product line 2 (PL2), which is already ...

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